“The final product can only ever be as good as the contour data on which it is based.” – From manual contour creation and mobile scanning with a smartphone or camera to professional 3D scanning, TECSAFE offers technologies to obtain the most accurate results for every application. We provide our customers with all contour data in digital format in their very own catalogues for future insert planning. Our close links with manufacturing companies mean our customers benefit from the widest possible selection of contour data without needing to have the relevant tool to hand.

3D Scan Service

Have your products scanned professionally by our state-of-the-art scanner for photorealistic results. You send us the your objects and we do the digitalizing.

Mobile Scan Service

The online configurator has all the setting options required to plan even the most sophisticated of foam inserts. Easy access using any modern web browser – without having to download and install any software whatsoever – makes the configurator extremely versatile. Customers can use it at work or at home.

Contour Capture with Your Smartphone – Mobile • Flexible • Fast

Our online configurator boasts a wide selection of contours from big-name tool manufacturers and also enables you to use your own mobile phone to photograph your items in situ. The digital contour recorded in this way is linked directly to our configurator, where it is immediately available for your further planning.

Customized 3D Models

TECSAFE started out with the custom planning of foam inserts. Our professional sales and engineering team offers our customers the advice they need to produce even the most sophisticated solutions.

„Your Customized Foam – with the Largest Contour Database“

Optimum Material Quality for Durability
Innovative Contour Capture Technologies
Digital Processes for Fast Delivery
Custom Designs in the Smallest of Quantities – from batch size one!
Largest Contour Database with more than 25,000 branded tools from over 12 manufacturers

TECSAFE started out with the custom planning of foam inserts.

Our professional sales and engineering team offers our customers the advice they need to produce even the most sophisticated solutions.
Customers can also design foam inserts independently with our online foam configurator. Leveraging the experience of our engineers and customers in equal measure, it offers an intuitive interface for the self-explanatory creation of new inserts without having to compromise on professional details.

Independent Planning with SchaumDesigner

Independent Planning with SchaumDesigner

Especially in the case of hand tools, customers benefit from TECSAFE’s long-standing collaboration with numerous big-name industry manufacturers. Many of our customers no longer need to photograph their own tools, because they have access to more than 25,000 tools from over 12 manufacturers and associations’ own brands.

Over the years, we have factored the experiences of thousands of users into the ongoing development of the SchaumDesigner software. This has resulted in impressive intuitive handling throughout the planning process and means absolutely no previous knowledge or technical skills are required. What’s more, our system offers a multitude of detailed setting and optimisation options to meet the highest demands.

Individual Planning with Our Team

Our professional sales and engineering team offers our customers the advice they need to produce even the most sophisticated solutions.

Customers can also design foam inserts independently with our online foam configurator. Leveraging the experience of our engineers and customers in equal measure, it offers an intuitive interface for the self-explanatory creation of new inserts without having to compromise on professional details.

TECSAFE is ultimately all about high-quality foam inserts.

It’s the years of development work and the ongoing optimisation of our service operations that have made TECSAFE a leading manufacturer of top-quality foam inserts.
Our success is based on perfecting the entire value chain – from data and contour quality to our planning experience and actual production.

Custom-Fit Conture Design

Our industrial scanner records all tools with the utmost precision and quality. They are often already available in several orientations and versions to offer our customers a catalogue of tool data that is as complete and flexible as possible.

Optimum Depth Control

Custom Fitting

As a result we offer you a 100% correct fit in wide and depth. Even shallow products are always in optimum handle position.

Optimum Fit

In the 3D foam inlay the individual article outline is executed precisely in length, wide an depths. Every milling pocket can be equipped with an endless amount of steps varying in depths.

As a result we offer you a 100% correct fit in wide and depth. Even shallow products are always in optimum handle position.

Custom Fit

The 2D technique provides custom-fit of the outline, however the milling depth is not adjustable.

A 2D foam inlay is a cheaper alternative to safely store your valuable goods.

Cut-Out Depths and Gradiations for Any Application

Our modern CNC-milling machines are the warrantor of our high quality standards and economical production. They work exclusively computer-controlled, fast and clean. All axis can be adapted individually to the different materials. We are able to mill foam up till 1.000 x 2.000 mm.

Easy Access and Inlay Optimisation

Grip Recesses and Pressing Points for Rapid Access

Grip recesses and pressing points enables rapid access.

Laser Lettering for Clear Assignment

Laser lettering enables clear assignment.

„Among classic, such as screwdrivers, our customers also protect other sensitive products with our high quality foam inlays – from knives, photo equipment and giftware to artifical dentition.“

Organized With Process Documents

Labelling for rapid identification

Labelling enables rapid identification.

Documentation and audit certainty

Documentation and audit certainty for perfect overview.

„Together with our customers we explore ways for an economical production of customized foam inlays for the optimal storage of your valuable products.“

Outstanding Innovation.
Enhanced Quality
Highly satisfied Customers.

We have optimised and enhanced our production chain over the years.

Our production operations are now almost fully digitalised, which works to the benefit of our customers. For example, our impressively short production times enable us to meet all the latest inventory reduction and just-in-time delivery requirements.
Our advanced laser technology opens up opportunities for organisational elements and personalisation. Details such as workstation IDs, article numbers and serial numbers can be laser-etched anywhere on the surface of the inserts in various font styles and sizes. Logos and pictograms are also easy to add.

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Custom Cutting
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Custom Cutting

Our modern CNC-milling machines are the warrantor of our high quality standards and economical production. They work exclusively computer-controlled, fast and clean. All axis can be adapted individually to the different materials. We are able to mill foam up till 1.000 x 2.000 mm.

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Contoure Cutting
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Contoure Cutting

The articles get custom-fit hold, narrow milling pockets are possible as well (from 4 mm caliber).

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Post-Treatment
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Post-Treatment

Each and every part is inspected for faults in production and it is only when they have successfully completed our quality checks that products are sent out.

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Laser Engravement
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Laser Engravement

To guarantee a better overview, we are able to laser helpful information on the surface of your foam,

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Quality Assurance
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Quality Assurance

Each and every part is inspected for faults in production and it is only when they have successfully completed our quality checks that products are sent out.